Engineered in the UK · Deployed worldwide

Manipulators, humanoids, and predictive intelligence built for continuous uptime.

Gear Brain designs industrial robot manipulators, professional-service humanoid robots, and AI predictive maintenance platforms — engineered for operators in energy, logistics, manufacturing, and facilities management.

99.4%Fleet uptime, avg.
±0.05mmRepeat precision
24/7Remote monitoring
Industrial robot arms on an automated assembly line
Payload 25kg
Reach 1.8m
Degrees of freedom 6DOF
Status ● Online
Built for
Oil & Gas Ports & Logistics Manufacturing Facilities Management Energy & Utilities Defense & Emergency Response
What we build

Four disciplines, one control stack.

Each Gear Brain system runs its own centralized, AI-based intelligence layer — and every fleet of the same type, whether that's all your manipulators, all your humanoids, or all your UAVs, can be monitored from one centralized system built for that fleet.

Robot Manipulators

Fixed and mobile-base manipulators for welding, machine tending, palletizing, and precision assembly, rated for continuous industrial duty cycles.

6–15kg
Payload
±0.05mm
Repeatability
View range →

Humanoid Service Robots

Bipedal and wheeled-humanoid platforms for inspection rounds, last-mile facility tasks, and guided professional services in built environments.

4–6h
Runtime
1.2m/s
Speed
View range →

UAVs for Emergency Response

Rapid-deployment drones for search and rescue, thermal reconnaissance, and site situational awareness when minutes matter.

55min
Flight time
8km
Control range
View range →

AI Solutions

Six centralized, AI-based systems: predictive maintenance, OEE dashboards, robotic path optimization, digital twins, energy optimization, and warehouse & logistics AI.

Explore AI →
AI Solutions

Your equipment tells you it's about to fail. Gear Brain listens.

Predictive Maintenance Engine ingests vibration, thermal, acoustic, and current data from rotating and reciprocating equipment, then models the degradation curve for every asset in the fleet — robotic or otherwise.

1
Sensor fusion at the edge

Vibration, temperature, and current sensors stream through an on-site edge unit, cutting latency and bandwidth cost.

2
Failure-mode models per asset class

Models trained per pump, motor, gearbox, or actuator type, not one generic anomaly score.

3
Work orders, not just alerts

Flags route straight into your CMMS with a recommended action and parts list.

See the platform

One of six AI systems Gear Brain runs — from OEE dashboards to energy optimization. See all AI solutions →

Asset 04 — Feed Pump B Live
Bearing wear signature detected
Confidence 92% · predicted failure in 19 days
Schedule PM
61°C
Bearing temp
2.8mm/s
Vibration RMS
98.1%
Health score

AI data generated for demo purposes

Why Gear Brain

UK engineering, built to Gulf, US, and EU procurement standards.

Engineered in the UK and shipping to operators across the Gulf, Europe, and North America, Gear Brain designs to the compliance and support expectations of international industrial buyers from day one.

CE / UKCA

Compliance-ready hardware

Manipulators and humanoid platforms designed against CE, UKCA, and applicable ANSI/RIA safety standards.

ISO 9001

Quality-managed production

Manufacturing and integration processes run under an ISO 9001-aligned quality system.

GMT +4 / GMT / EST

Follow-the-sun support

Remote monitoring and engineering support scheduled to overlap UK, EU, and US East Coast working hours.

On-site + remote

Regional integration partners

Local commissioning and field service coordinated through partners in the UK, US, and EU.

Where it runs

Deployed across heavy industry and critical facilities.

Oil & Gas

Rotating equipment monitoring and manipulator-assisted maintenance on platforms and refineries.

Ports & Logistics

Palletizing, container-yard inspection humanoids, and predictive maintenance for crane drivetrains.

Manufacturing

Machine tending, welding cells, and line-wide predictive maintenance across production equipment.

Facilities & Utilities

Humanoid inspection rounds and asset health monitoring for substations, plants, and large sites.

Bring predictive robotics into your operation.

Talk to our engineering team about manipulators, humanoid deployment, or predictive maintenance for your existing fleet.